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OfficeJet 8500 A910a duplexer jams every time

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I have had an OfficeJet 8500 A910a printer for a couple of years now.  I tried printing with the duplexer when I first got it and it jammed.  Thought I was doing it wrong, but since I very seldom printed on both sides, I did not worry about it.  I have more things to print double-sided now, and have tried using the duplexer more.  However I have -never- been able to get it to print the second page (flip side), without jamming.  Duplex printing -always- jams.  The rollers are fine, I am using 20-lb paper, and I have tried both "short edge" and "long edge" duplex settings.  I thought I saw an article someplace that many of these printers shipped with a defective cog.  Does anyone know if this is the case, or if there is some other technique or way to work around this problem.  Wish I had pressed this issue when it was under warranty.  Any assistance welcome!


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